Milling Tool Inspection System Tool Video Measuring Machine
Product Application
The UNIMETRO RANGER600 Tool Inspection System is a universal measuring machine for drills, milling cutters, and countersinks with a flexible illuminating system. Its compact design and great stability make it suitable for use in metrology rooms, receiving inspection, or directly in production. Configured with SMARTOOL universal measuring software, the RANGER600 is ideal for all types of metal cutting tools, from fast checking of single criteria to complete control of special tool geometries. Users can easily achieve a PUT-MEASURE-ANALYSE measuring process.
Advanced Design Features
- Ergonomic design and solid construction
- HD image capturing and display combination with optional microscope magnification
- Stable and accurate V block for easy tool holding and alignment
- Mechanical fixed measuring angles of 0° and 90° on the rotary stage
- High accuracy encoder embedded in the rotary table for precise angle location
- Programmable LED ring light with contour lighting and free angle auxiliary light
- SMARTOOL measuring software with specific functions for cutting tools
- Automatic edge detection, fast angle measurement with reticle, and CAD element comparison
- Measuring results output to EXCEL or CAD files
- ALL-IN-ONE PC system for enhanced stability
Multiple Angle Measurement Capabilities
The rotary table offers two mechanical fixed angles (0° and 90°) for precise tool location during measurement. The 0° position enables measurement of Tool End, Tool End - Center shaft, and Tool End - front angle. The 90° position is suitable for Helix angle, Axial Front angle, First Rear angle, Second Rear angle, and Tilting Edge angle. Additional angles can be achieved using the accurate encoder embedded in the rotary table.
0 degree measurement
45 degrees measurement
90 degrees measurement
SMARTOOL Cutting Tools Measuring Software
Developed based on high-accuracy optical and digital measuring technology, SMARTOOL is intuitive to operate and offers numerous measuring and evaluation algorithms specifically for tools manufactured or sharpened in grinding business.
Key Software Features
Easy Operation
High resolution image display and graphical operation interface with all function keys and control panel displayed on the software window.
Dynamic Real-Time Curve View
Real-time edge detecting curve view makes edge analysis and measurement more intuitive. Users can switch to curve view mode at any time during measurement.
Fast Angle Measuring with Reticle
The freely rotatable reticle in the image area displays angles, enabling fast angle measurement through edge comparison.
CAD Comparison
Users can input CAD drawings as reference and compare the real image to evaluate cutting tool geometries.
Measuring Capabilities
Helix Angle
Axial Front Angle
First Rear Angle
Second Rear Angle
Tilting Edge Angle
Tool End
Tool End - Center Shaft
Tool End - Front Angle
Technical Parameters
Parameter |
Value |
X axis travel |
80mm |
Y axis Travel |
60mm |
Z axis measuring range |
60mm |
Max tool Diameter |
50mm |
Max tool length |
300mm |
Working distance |
90mm |
Lens |
0.7-4.5X dented zoom lens |
Camera |
2M pixel HD camera/5M pixel HD camera (Optional) |
Linear scale resolution |
0.0001mm |
Magnification |
12.6X~79.2X/25.2X~158.4X (Optional) |
Field of view |
27*20mm~4.3*3.3mm/13.5*10mm~2.3*1.6mm (Optional) |
Measuring accuracy |
X~Y,(2.5+L/100)µm, L is the measured length |
PC |
ALL-IN-ONE PC system, Windows 10 OS, with 24" LCD monitor |
Illumination |
8 sections LED ring light, contour light and flexible auxiliary light, all software control and programmable |
Input format |
DXF files |
Output format |
EXCEL,DXF |
Additional Features
Free Angle Auxiliary Light
A dimmable additional light on a flexible arm provides local image enhancement.
Tools Holder
A multiple section tools holder is embedded at the side of the machine for organized tool storage.
Contour Light Module
The parallel light path contour LED light module is movable along the X axis, providing sharp edge views when measuring tool contours.
Base Table
Solid standing work station with practical storage space for materials and tools.
About UNIMETRO
UNIMETRO is a professional manufacturer of metrology equipment with over 10 years of experience. We offer high-performance products at reasonable prices and welcome professional cooperators from global markets. UNIMETRO provides the best marketing and technical support to our partners.
10 Years Experience
We focus on medium-high level metrology products, offering complete high-accuracy measuring solutions. Our production line includes vision measurement machines, coordinate measurement machines, profile projectors, and core components for optical metrology.
Customer Service
Our specialist team offers flexible measuring solutions. Most products are independently developed with stable, modular designs that minimize after-sales service, helping partners manage products with minimal labor and training costs.
Engineering Design
- Latest Systems: Solidworks with FE analysis
- Auto CAD/CAM; Pore
- Industrial 3D print machines
- Fast Prototype from your Ideas
- Talented Engineering team Support with 24-hour feedback